Services

Three layers, from the equipment to the business system.

Monitoring and control, data collection and reporting, MES and ERP integration. Take one layer or all three — and we supply the equipment that goes with it.

OPERATION · HOT PRESS6 UNITS
Machine1AUTO
LOT-001PV 21.3
3
5
7
7
7
3
3
3
3
3
Machine2AUTO
LOT-002PV 18.0
0
0
0
0
0
8
0
0
0
0
Machine3AUTO
LOT-003PV 19.7
7
4
5
6
6
8
7
7
7
7
Machine4AUTO
LOT-004PV 16.4
4
9
4
4
4
9
4
4
4
4
Machine5AUTO
LOT-005PV 18.0
0
1
0
0
0
8
0
0
0
0
Machine6AUTO
LOT-006PV 14.8
8
2
1
1
1
4
8
8
8
8
UNITS RUNNING6 / 6 AUTO
READY

Service 01

SCADA (HMI/PLC)

The layer that watches and drives the equipment. Screen design, tag structure, alarm strategy and commissioning on site.

Screens built the way operators actually work.

We use Autobase alongside software we write ourselves, so whatever the package cannot do, we build. Screens follow how the line is run, not how it is drawn.

Screens designed around how operators actually work
Alarm rationalization — only alarms that mean something
Trend and history storage sized to the retention you need
Migration off discontinued platforms

AutobaseFA-M3 / FA-M3VWideField3Modbus

Service 02

Data collection & reporting

We collect and store what the equipment produces, then turn it into figures a person can read.

More on data collection & reporting

GATEWAY CHANNELSMODBUS RTU / TCP
GW1 · GATEWAY 1
CH1POWER METER
                  12.4 kW
                  12.7 kW
                
CH2POWER METER
                  8.7 kW
                  8.9 kW
                
CH3HEATER PWR
                  62 %
                  64 %
                
CH4HEATER PWR
                  58 %
                  57 %
                
CH5HEATER PWR
                  55 %
                  56 %
                
CH6MOTOR PROT
                  4.2 A
                  4.4 A
                
CH7MOTOR PROT
                  3.8 A
                  3.7 A
                
CH8MOTOR PROT
                  5.1 A
                  5.3 A
                
CH9MOTOR PROT
                  4.6 A
                  4.5 A
                
CH10VIBRATION
                  2.1 mm/s
                  2.3 mm/s
                
CH11VIBRATION
                  1.8 mm/s
                  1.7 mm/s
                
CH12TEMP / RH
                  24.5 °C
                  24.7 °C
                
GW2 · GATEWAY 2
CH1VIBRATION
                  2.4 mm/s
                  2.2 mm/s
                
CH2VIBRATION
                  1.6 mm/s
                  1.8 mm/s
                
CH3VIBRATION
                  2.9 mm/s
                  3.1 mm/s
                
CH4VIBRATION
                  1.2 mm/s
                  1.3 mm/s
                
CH5VIBRATION
                  2.0 mm/s
                  1.9 mm/s
                
CH6POWER METER
                  15.2 kW
                  15.6 kW
                
CH7MOTOR PROT
                  6.3 A
                  6.1 A
                
CH8FLOW METER
                  42.7 L/m
                  43.4 L/m
                
CH9CHILLER TEMP
                  11.5 °C
                  11.3 °C
                
CH10GAS FLOW
                  120 sccm
                  118 sccm
                
CH11GAS FLOW
                  95 sccm
                  97 sccm
                
CH12FIRE DI
                  0x00
                  0x00
                

          2 GATEWAYS · DIRECT, NO PLC
          POLLING
        

Designing the database is half the job.

Uptime, downtime reasons, quality. Designing the schema so it stays fast as years of history accumulate matters as much as drawing the report.

Real-time collection and buffering at line speed
Storage that buffers through a network outage
Uptime, downtime-reason and quality reporting
Schemas designed for years of history

MS SQLOraclePostgreSQLMariaDBReporting

Service 03

Plant data, all the way to the business system.

The equipment is talking. The system cannot hear it.

Every vendor has a different interface, and the MES accepts only one format. The moment a person bridges that gap with a spreadsheet, the data arrives a day late and is wrong at least once.

The approach

One layer in the middle. Only one.

Per-machine drivers stay isolated behind adapters, and a single standard schema is exposed upward. Replace a machine and the MES-side code usually does not change.

How a project runs

Four stages, usually six to ten weeks — it depends on scope.

01
Site survey
We confirm the equipment list, the interface specifications and the existing MES schema.
02
Design
We define the tag map and the standard schema, and decide what happens when something fails.
03
Build & simulate
Verified against Virtual-M3 and simulators before the line is touched; cutover may need a short window.
04
Commission & hand over
Connected to the line, run in parallel, then handed to your operations team.

Supported interfaces

The protocols you already use.

If yours is not on this list, send the specification and we will tell you whether we can work with it.

SECS/GEM: HSMS · SECS-I · SECS-II · GEM300 scenarios
OPC: OPC UA · OPC DA, client and server
Modbus: TCP · RTU
Database: MS SQL · Oracle · PostgreSQL · MariaDB
Web: REST · SOAP · file interfaces (CSV/XML)

Driver coverage

Whatever controller is already on the floor.

Autobase SCADA, the package we build on, ships drivers for the major Korean and overseas manufacturers as well as the open standards; anything missing we write ourselves. Over 28 years we have worked with many of the names below, and recent projects are mostly Yokogawa, Mitsubishi and LS ELECTRIC.

Manufacturers

Allen-Bradley · RockwellMITSUBISHIOMRONYOKOGAWAFuji ElectricTOSHIBAHITACHIPanasonicKEYENCESIEMENSSchneiderABBGE · GE FanucHoneywellDeltaLS ELECTRICLGSAMSUNGKEPCOADVANTECH

Open and industrial standards

MODBUS RTU / ASCIIMODBUS TCPModbus PlusDNP 3.0BACnetMQTTOPC UAOPC DALonWorksKNX · EIBM-BusODBC · OLEDBRS-232 · 422 · 485TCP · UDP

Reference projects

Running on the floor today.

LOT FLOWID TRACE · EVENT
01BOX ID READ
02BOX ID VALIDATION
03MATERIAL ID READ
04MATERIAL ID VALIDATION
05CARRIER ID READ
06CARRIER ID VALIDATION
07LOT ID READ
08LOT ID VALIDATION
09LOT START
10PANEL ID READ
11PANEL ID VALIDATION
12PANEL START
13ZONE 01 START
14ZONE 01 END
15ZONE 02 START
16ZONE 02 END
17PANEL END
18LOT END
STEP TRACE18 / 18
18 STEPS VALIDATED

Semiconductor back-end

SECS/GEM

GEM300 equipment integration with real-time yield reporting

RECIPE PROFILERECIPE-001



TEMP SV °CPRESS SV kg/cm²
TOT 94.0 min
SEG#TEMP SV / TIME SV
SEGTEMPTIME
140.00
240.05
370.04
470.015
5180.015
6180.030
740.020
840.05
PID GRP 1·2·3TOTAL TIME MATCH

PCB plating line

OPC UA

OPC UA gateway with automatic process-condition history

LINE MONITORMASS (AUTO)
COMM STATE
MES
IN C/V
STOCKER
PRESS#1
OUT C/V
X-RAY

EQP STATUS
[2] RUN
CARRIER TRANSFER
CV-01
CV-02
CV-03
CV-04
CV-05
CV-06
CV-07
CV-08
CV-09
CV-10
CV-11
CV-12
CV-13
CV-14
CV-15
CV-16
CV-17
CV-18
CV-19
CV-20
CV-21
CV-22
CV-23
CV-24
PANELS2,40
1
2
3
4
5
6
7
8
9
0

LOT INPUT
JOB START
JOB PAUSE

Automotive electronics

Barcode · ERP

Barcode traceability with automatic ERP posting

Tell us your equipment and protocol.

A first reply within one working day; the scope itself takes a few conversations.

Request a quotation

04 — Contact

Start with what you have. We’ll work out the rest.

Equipment list, protocol, and what the data has to reach. That’s enough for a first answer — usually within a working day.

Email: kyoungilsystem@gmail.com
Telephone: +82 31 267 4759
Office: 47-13 Yunggeon-ro, Hwaseong-si,
Gyeonggi-do 18343, South Korea
Hours: Mon–Fri 08:30–17:30 KST